Managing Industrial Wastewater With The Help Of CMMS


Wastewater management is an important part of how industrial and commercial operations work. It’s important to make sure wastewater is treated correctly before it’s released into the atmosphere. But it’s not easy to keep up with all the different rules and regulations that come with it. That’s where CMMS software comes in. In this blog, we’ll look at the benefits of using CMMS to streamline wastewater management operations.

Revolutionizing Industrial Wastewater Management With The Help of CMMS

Enhancing Responsiveness

If you’re a facility manager, you know how important preventive maintenance is. Having an easy-to-use PM module can make all the difference. You can easily set up work order notifications, and you can easily navigate system controls. Plus, you can plan your PM tasks in real-time, so you can adjust them based on when machines are running and how much equipment is being used. 

The PM module integrates with SCADA system, so you can keep an eye on work orders and find the right parts for machines and assets in different places. This increased visibility makes it easier to respond and work efficiently, especially in places like water and wastewater. With PM scheduling, you can optimize your maintenance operations and make sure your systems are running smoothly.

Quantity and Origin

If you’ve had a wastewater discharge violation, it’s important to take ownership of getting your facility back on track. You may be able to divert target pollutants from the wastewater stream, but if you don’t know where the pollutants are coming from, you may need to investigate further and take more samples throughout your waste drainage system to find out where they’re coming from. If you’re collecting the bad waste in a trash can instead of letting it go down the drain, you’ll save a lot of money compared to adding more wastewater treatment or dealing with repeated violations and bad press.

As with any new process, it’s important to be actively involved in the initial planning stages. It’s also important to assess the potential waste contribution to wastewater discharge. For example, review material data sheets for the products you’re using and conduct sample analyses for the waste. This will help you determine if there’s a concern about discharge compliance. If you’re not sure, talk to your regulatory authority’s contact. You may need to submit additional documentation if you’re adding new sources to your existing wastewater discharge.

Characteristics of Incoming Wastewater

If you want to make sure you’re following the rules, you need to figure out what’s going on. This step is important because it ties in with how you apply for permits and how you design your wastewater system. As the waste generator, it’s a good idea to look over your chemical hygiene/management plan and procedures. Check out what chemicals are on-site and how they’re handled. Talk to staff to make sure they’re following the plans and if they’re not, fix it right away so you don’t have any problems in the future. 

Also, look at how products and stuff are mixed together to make wastewater streams. Knowing what’s going on and how it changes can help you design your treatment system better and make sure you’re always following the rules. If you can, do a small treatability study to get a better idea of what’s going to happen. That way, you won’t have to do a huge rework of your plan.

Achieving Compliance

If you’re a water or wastewater plant, you know how important it is to stay compliant with EPA regulations. Failing to do so can lead to hefty fines and legal repercussions. That’s why a CMMS (Computerized Maintenance Management System) is a great way to streamline your operations, reduce compliance issues, and stay ahead of the law. With a CMMS, you can keep an eye on your equipment, create custom reports for the end of the year, and quickly take corrective action. Plus, you’ll have easy access to all the resources you need to stay compliant.

Flow Measurement

It’s super important for a wastewater operator to know how much water is coming in and what the levels of pollutants are. Doing mass balances on your constituents gives you a full picture of your process so you can run your system as efficiently as possible. The flow rate is really important when you’re trying to figure out how much wastewater treatment you can handle. Complete sewage treatment can be tough, and any issues can lead to compliance problems or a ton of cleanups. If you have a discharge issue, a good CMMS system can help you keep track of what’s happening, assign operators to do what needs to be done and manage repairs so you can fix it as soon as possible.

Maintaining Equipment

If you’re an operator in a wastewater treatment facility, you know how time-consuming it can be to keep track of all your pumps, alarms, filters, probes, and other housekeeping. CMMS software makes it easy to keep track of these tasks, especially if you’re in a big facility. You can raise work tickets, assign specific tasks, and organize preventive maintenance. Plus, you can integrate with GIS systems to get better site management and report on asset maintenance. 

Preventive maintenance software also helps you stay productive by tracking your work and reducing your idle time. The main goal of CMMS is to make sure you’re running your plant operations as efficiently as possible. It covers everything from lifecycle management to asset condition assessment and risk management, so you can make smart decisions about improving your infrastructure.

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